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PORTIO 1A & 3A

INTELLIGENT PORTION CUTTER

The MARELEC PORTIO combines state of the art technology for creating a high precision yet economic portion cutting machine.

It is suited for fresh products such as fish fillets, whole fish, meat and poultry products. Following the product type, different product fixation systems are possible. Different knife types, suited to the product, can be used.

A product is fed on the infeed belt. A three dimensional laser scanner then calculates its volume. A preset weight and shape frame is selected from the program menu. The portion computer then calculates where to cut.

 

The main difference between the PORTIO 1A and PORTIO 3A are the number of cameras. The PORTIO 1A has one camera and is suited for flat products, whereas the PORTIO 3A has three cameras and is able to properly scan rounded products.

 

Designed to give a natural look on sliced portions, yet keeping the accuracy, the PORTIO 1A and PORTIO 3A allow the operator to change the cutting angle from 0° to 30° or 45° fast and easy, without the use of tools. Slicing under angle can be done at the same speeds as the standard PORTIO.

An optical checkweigher can optimise the precision with changing product characteristics.

The machine can be completely opened for easy cleaning. The belts can be taken out for seperate cleaning.

For maintenance, easy obtainable spare parts have been selected. This guarantees lowest possible maintenance costs. All motors and encoders are situated away from the wet area, which ensures a long lasting lifetime.

 

SPECIFICATIONS

  • Product dimensions:
    - PORTIO 1A: 1000 x 240 x 150 mm
    - PORTIO 3A: 800 x 240 x 150 mm
  • Belt width: 254 mm
  • Belt speed: adjustable up to 60 cm/s
  • Cutting rate: up to 17.5 cuts/s
  • Construction: stainless steel AISI 304 and FDA approved food plastics
  • Conveyor belt: modular type
  • Selections keyboard: IP67 with integrated electronics
  • Indicator: MARELEC Z2 with UTP TCP/IP-connection
  • Power supply: 3 x 380 V + N / 50-60 Hz / 5 kW
  • Air supply: 6 bar (APH)
  • Cleaning: designed for optimal cleaning to meet extreme hygienic standards (CIP integrated)
  • Software: MARELEC P1 standard optimisation software
  • Connectivity: internet direct connection for remote flexible servicing

OPTIONS

  • PORTIO 3A: three-camera system for highest accuracy with round objects 360° view
  • MC3: check weigher for precision optimisation
  • M: grader for fixed weight packages
  • APH: Automatic Product Holder
  • BH: Back Holder
  • FH: Front Holder
  • OPH: Outfeed Product Holder
  • RO: Retractable Outfeed
  • Long outfeed belt: 500 mm long
  • High Speed Cutting: up to 25 cuts/sec
  • Auto clean: two electro valves for separate cleaning of belts
  • Blowing system on RO: two stainless steel nozzles mounted on adjustable bracket
  • AISI 316 execution
  • Side guides: to prevent round products from rolling
  • Transformer / Power supply (UL approved)
  • MARELEC C-PORTIO software: to generate production reports and trace program changes
  • Knife sharpening device
  • Transport box for curved knives
  • X-laser projection: for indicating the correct position of the products
  • Frame under PORTIO: to increase standard height with 150 mm
  • Exit conveyor of 1m long (with support)
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