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PORTIO 3D

INTELLIGENT PORTION CUTTER

ADVANTAGES

  • High speed cutting:
    Fixed weight, fixed thickness
  • High precision, minimal give-away
  • Dual lanes:
    Highest throughput on smallest footprint
  • 3 cameras per lane, 6 in total:
    Perfect scan of round products
  • Flexible software
  • Easy to clean
  • Labor saving options

 


The MARELEC PORTIO combines state of the art technology for creating a high precision yet economic portion cutting machine.

It is suited for fresh products such as tenderloin, striploin, rump, ham, schnitzel, etc. Following the product type, different product fixation systems are possible. Different knife types, suited to the product, can be used.

A product is fed on the infeed belt. A three dimensional laser scanner then calculates its volume. A preset weight and shape frame is selected from the program menu. The portion computer then calculates where to cut.

 

The highest possible throughput on the smallest possible footprint can be reached with the PORTIO 3D and its dual lanes. Each lane has its controller and the two lanes run completely independently from each other.

 

For most meat applications, one camera on the top is not enough to scan the whole product. In order to get a perfect view of the bottom roundings, it's necessary to have two cameras extra on each side of the belt.

Compared to the PORTIO 1D(A), the PORTIO 3D has got a wider belt of 300 mm, so it is able to cut products with dimensions up to 280 x 150 mm. All of this at the same capacity of up to 28 cuts per second.

 

A catch weigher can optimise the precision with changing product characteristics.

The machine can be completely opened for easy cleaning. The belts can be taken out for seperate cleaning.

For maintenance, easy obtainable spare parts have been selected. This guarantees lowest possible maintenance costs. All motors and encoders are situated away from the wet area, which ensures a long lasting lifetime.

 

SPECIFICATIONS

  • Product dimensions: 800 x 280 x 150 mm
  • Belt width: 300 mm
  • Belt speed: adjustable up to 40 cm/s
  • Cutting rate: up to 28 cuts/s
  • 6 camera system: laser (top, left and right per lane) for highest accuracy on rounded objects (360° vision)
  • Construction: stainless steel AISI 304 and FDA approved food plastics
  • Conveyor belt: modular type
  • Separate infeed belt
  • Inclined surfaces
  • Selections keyboard: IP67 with integrated electronics
  • Indicator: MARELEC Z1
  • Power supply: 3 x 400 V + N / 50-60 Hz / 12 kW
  • Air supply: 6 bar, 50NL/min for air dryer
  • Cleaning: designed for optimal cleaning to meet extreme hygienic standards (CIP integrated)
  • Software: MARELEC P1 intelligent optimisation software
  • Connectivity: internet direct connection for remote flexible servicing

OPTIONS

  • CW2: manual infeed check weigher
  • MC3: grader for fixed weight packages
  • APH: Automatic Product Holder
  • BH: Back Holder
  • FH: Front Holder
  • OPH: Outfeed Product Holder
  • RO: Retractable Outfeed
  • Long outfeed belt: 500 mm long
  • Auto clean: electro valve for separate cleaning of belts
  • Multitap transformer / Power supply (UL approved)
  • MARELEC C-PORTIO software: to generate production reports and trace program changes
  • Knife sharpening device

Pictures


 

 

 

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